What is the CUT-In® System
An interesting alternative for inline punching is the CUT-In® System. The user group includes well-known printing companies from Germany and abroad.
disadvantages of traditional methods: Well known is the sticking of perforation lines or cutting tools on foil. This approach takes time and laborious positioning of the tools.
Advantages of CUT-IN®: The Cut-In® is a real alternative to normal steel rule dies. The punching of sticker, perforationangles, cutangles, windows or structures and embossingplates instead of nylonprintplates with 10.000 to 18.000 sheets/h are possible with the CUT-In® System. The results with CUT-In® are muche better in quality like with perforation strips. This is supported by WSD® customers.
Components of the CUT-In®
The MAG-care® is a self-adhesive protection foil for the impression cylinder. It protects the cylinder from being damaged when it get punched to hard.
In addition, there is an alternative the MAG-supercare. The MAG-supercare is a self-adhesive VA-steel foil. It serves to protect the cylinder pressure for very long runs from about 100.000 sheets.
Function of the CUT-In® system
For punching inline in a printing machine the protection MAG-care® or MAG-supercare is needed
These selfadhesive foils can slightly be removed from the impression cylinder after the job.
Then you lock-in the CUT-In® tool instead of the rubber blanket. Unter the CUT-In® you have to put the underlay paper,which depends on the undercut of the machine.
The distance between printing and impression cylinder shiould be so high, that there is no contact between the CUT-In® and the protection foil.
Then put the pressure higher that you could perforate, cut or emboss. Set up in small 1/100 mm steps.
More advantages of the CUT-In®
The punched sheets lay plan.
Economically, the CUT In® system course, especially for repeat orders. Follow-up work with many forms of benefits to tenths or hundredths just need to keep distance. Corrections are not needed.
Interestingly, it is very complex forms such as Stars, animal motifs circuits, etc. where a strip cut from the Figürlichkeit and the resources not nearly keep pace.
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