LEIBINGER Full Monitoring System

The LEIBINGER Full Monitoring System combines the advantages of a purely mechanically operated numbering machine and 100% electronic control.

Numbering machines:
Basis of the numbering machines in such a numbering system is a two-unit construction. The upper unit, containing the mechanical moving parts, can be seperated easily from the unit containing the electronic parts by loosening only two screws.

This concept has a lot of advantages in terms of handling and maintenance:

• The mechanical unit with the moving parts can be handled, cleaned and maintained in the same way as conventional mechanical numbering machines.
• The second unit, containing the sensor electronics, stays on the press as no cleaning and regular maintenance is required.
• After re-connecting the upper mechanical unit no new positioning is required, all machines are in the proper location (no move of lower adaptor unit).
• The numbering machines are equipped with a pre-inking system.
• The non-automatic wheels are locked by means of a spring loaded pin; to turn the wheels one has to push the pin, after releasing it again the wheels are automatically locked.
  
  

Electronic Control:
The LEIBINGER Full Monitoring System is based on a "four-sensor-system"-design. Each automatic wheel is equipped with a sensor circuit using four sensors. With this system the position of each wheel is controlled 100%, knowing exactly which figure is active.

This means the press will only start with every figure adjusted correctly; differences will be shown exactly with the detailed position on the system monitor.

Correction can be done immediately and the press can be started.

The four-sensor-system features a "designed-in redundancy" that provides the user with a very high level of security.

PC-LM 2000 NC - electronic modulus control with monitoring

Functions:
The LM 2000 NC controls the check digit wheel by a central processor and adjusts it via a step motor on the numbering machine. It identifies data for the input of identification cards, credit cards, consignment notes, insurance polices, etc.

Controlling possibilities:
The processor calculates the modulus figure necessary for a certain serial number within a millisecond. Then the modulus wheel is adjusted via a step motor to the figure which has to be printed. The LM 2000 NC can be used on nearly all known WEB presses, collators and sheet fed presses. The figure wheels which are switching mechanically are switched via actuating pawls, swing, operating arm and cam as usual. The essential difference is the modulus wheel which is controlled by a step motor.

Error control:

• Individual figure error - one wrong figure in the number
• Exchange error - two figures are exhanged
• Double exchange error - two figure groups are exchanged
• Compensating errors - the wrong figure is used at the wrong position

PC-LEN - Electronic Random Numbering LEN Numbering machine

With the LEIBINGER PC LEN it is possible to control a maximum of 8 figure wheels electronically. The control is done via stepping motors.

This full electronic numbering system combines the following advantages:

• The numbering machines are two-unit-construction. The mechanical unit with figure wheels can be seperated from the electronic unit. It can be cleaned and maintained like a conventional mechanical numbering machine.
• No manual setting of starting numbers is required; a manual re-setting after a press stop is not necessary.

• All sequences and check digit systems are possible.
  
  

This system is mainly used:

• On single-note banknote-presses
• Numbering of securits documents like passports etc.
  
  

LNST 4 - the electronic numbering control system for the numbering units on WEB presses

Functions:
The LEIBINGER LNST 4 control system guarantees a sequential throw on/throw off of the numbering at speeds from 10 up to 600 rev./min. Depending on the circumference this corresponds to a speed of approx. 15 to 900 ft/min.

Controlling possibilities:
Of course, the LNST 4 is also able to sequentially throw on/off several numbering cylinders and/or printing units which are arranged serially (sequential print control).

Possibilities of extension:

• Throw on/off of the impression cylinder parallel to the sequence of the numbering cylinders
• Monitoring of the joint of paper web
• Stop of the numbering on the end of paper web
• Repeating numbers
• Web break
• Special requests on demand
  
  

Advantages:

• After a stop the numbering machines do not have to be readjusted by hand.
• No more wasted paper caused by wrong numbering.
• Considerable saving of time caused by reduced set-up times.

Rotary- Numbering Machines: Fast - Versatile - Precise

Rotary- Numbering Machines Quality for more than 50 years. Most advanced production processes with CNC controlled turning and milling centres, highest depth in production and skill and experience for decades guarantee a quality of our numbering machines which exceeds the requirements of the printing industry. A computer controlled hardening and chromium/ nickelplating guarantee a constant hardness and nickel and chromium coat.

LEIBINGER Rotary Numbering Machines

Straight or convex, 7 or 9 digits in engravings 3/16” Gothic, 1/4” Gothic, Farrington 7B, engravings 115, 116, etc.

Rotary numbering machines for encoding

E.g. numbering of cheques from 7 to 43 digits with the MICR engravings E13B and CMC-7 as well as the OCR engraving OCR-A1, A3 and A4 and OCR-B1, B3 and B4.

Numbering of lottery tickets

Special engravings with lateral font, below or inside.

Barcode numbering machines In all requested designs, e.g. for documents of DHL, Federal Express, EMS, etc.

Special designs With special sequences, skipping, repeating, with pre-inking device, with lockout feature for the non-automatic wheels, front gib locking system, modulus systems weighted and non-weighted, etc.

Accessories Cams, mounting rings, strike-in blocks, etc..

The whole pallet from one hand.

LEIBINGER is the only manufacturer producing and supplying worldwide the complete range of plunger and centre-driven numbering machines for 50 years. This is the deciding advantage for you: on the one hand the delivery of spare parts is guaranteed for many years, on the other hand you can be assured that the spare parts fit by 100%.

Standard and special equipments

Standard:

• Standard designs, all steel, 2, 3, 4, 5 or 61/2 Cicero. 6 or 7 digits in Gothic or Roman.
• Special cast wheels in 4 Cicero design instead of a hardened steel wheel set.

Special:

• Numbering machines 8 digits and more.
• Special sequences 1 - 50 respectively 01 - 100 and repeating.
• Special engravings for numbering of cheques like MICR, OCR and engravings for lottery tickets.
• Overtype high numbering machines E.g. barcode numbering for figure sizes of more than 5,60 mm.
  
  

Center-Driven Numbering Machines

Standard:

• Standard designs, all steel, 4, 5 or 6 1/2 Cicero. 6 or 7 digits in Gothic or Roman.

Code:

• Numbering machines for optical and magnetical character reading. The machines are available in a width of 5 Cicero and 7/8” top or bottom running.

Special Machines

• Numbering machines for barcode
• Numbering machines for lottery tickets
• Overtype high numbering machines
• Numbering machines for hot foil stamping
• Complete numbering chases

The LEIBINGER JET3 offers intuitive and comfortable operation based on Windows CE Technologie® using a 10,4" colour TFT touch display. Large keys and menu navigation in different languages as well as endless numbers of special functions like graphic and font editor make the handling extremely easy.

The newly developed refill system guarantees a clean and splash-free and smell-free refilling process. Professional marking and coding of all kinds of products with easy handling.

The professional inkjet printer among the industrial inkjet printers.

Easy handling
The Windows-based interface allows intuitive handling of the printer. The great variety of functions are clearly shown on the 10,4" touch display.

Flexible integration
The JET3 offers, for example, connections for USB, Ethernet and digital I/O.

Highest availability
Minimum service and highest availability by the LEIBINGER nozzle seal and the hydraulics design.

Reliability
High quality components, the autommatic control as well as the monitoring of all parameters guarantee highest reliability.

Font quality
Excellent font quality is achieved with up to 32 drop resolution and individual calculation of drop charging. Fonts can be printed in up to 5 lines.

Fonts can
Minimal use of ink, solvent and energy as well as minimum maintenance provide highest efficiency.

Automatic nozzle seal
Nozzle and gutter tube close airtight. This prevents drying of ink in the print head. Even after long-term shut-down of the printer, an instant start without cleaning is guaranteed.

The LEIBINGER JET3 is easy to integrate into existing machines. The round and sturdy print head can be installed in each direction. The standard version of the inkjet printer is available in the protection class IP 54. For rough environments, the JET3pro with the protection class IP 65 is ideally suitable.
Another version of the JET3 is the JET3pi for pigmented inks. The inkjet printer is the state-of-the-art inkjet printer which achieves requirements for marking and coding systems in the industrial environment for the present and future.

Specifications:

Printing speed:
Up to 6,6 m/s (10 cpi)

Inks:

• Different dye-based and soft-pigmented inks
• Fast drying inks
• MEK, Keton free, alcohol based inks
• Temperature and transfer resistant inks
• Security, colour changing, sterilization, adhesive and alcohol resistant inks fluorescent
• Food grade ink and Food packaging inks
• Customized inks

Ink colours:
Black, yellow, red, orange, white, blue, green

Environmental conditions and Supplies:

• 100 V-240 V, 50-60 Hz, max. 40 VA
• Temperature range +5 °C to +45°C
• Relative humidity max. 90% non condensing
• No external supply of compressed air is required
• Cabinet according to class IP 54

Amount drops:
32 Drops

Searching for a verification system, highly featured at an interesting price, LKS 5 LineScan is your choice. This system provides an economical solution to many applications formerly out of reach.

LKS 5 LineScan is working with high quality cameras tracing multiple objects in independent windows. Printed figures, codes or other defined areas of interest are identified, decoded and verified on the fly against a reference database. Reference data can be generated by the system itself or can be provided by a file or via interface. Signals are available to mark or reject incorrect documents. Based on windows technology and featuring a simple teach-in function LKS 5 LineScan is easy to operate.

Security labels, tickets, cards, mailing etc. are typical applications. Objects of interest are defined by the operator. An error management function provides a report and the relevant reference picture.

Main advantages

• Multiple object tracing simultaneously
• Many codes and verification modes built in
• Error management and reportingUser friendly graphical interface
• Multiple source reference data
• Synchronisation to printed object
• Web or Sheet operationCustomer specific solutions on demand

Technical Information

• PC windows based (Microsoft Windows XP Pro)
• High Quality LineScan Camera
• LED light source
• Product sensor
• Encoder
• Electrical: 120 / 230VAC

Specifications

• LineScan camera with a resolution of 2048 pixels and 28 kHz line frequency
• Up to 4096 lines per picture
• LED light source
• Graphical user interface (windows based)
• Job management
• Font and pattern teaching
• Error recording and error management
• Error picture recording
• Production back tracing
• Automatic threshold adaption for every picture shot
• Demo and learning program

Verification modes per object window

• Clear figure with font-teaching up to 60 characters
• Pattern recognition (e.g. logos, labels)
• Barcode with variable character sequence
• Large area text inspection, defect detection

Barcodes

• 1D-Barcodes (Code 128, Code 39, Interleaved 2/5, CMC 7)
• Pharmacode UPC, PostNet code
• 2D-Barcodes (DataMatrix, QR-Code, PDF 417)
• Other barcodes optional

Multiple possibilities for starting numbers

• Internal synchronisation on printed objects
• Entering by the operator
• Reading out of a file
• Via interface

Sources for target numbers

• Internal calculation in advance
• Reading out of a file
• Via interface

Interfaces

• LAN / RS232
• Inputs for camera triggering
• Two outputs for customer use (e.g. machine stop, alarm)

Options

• Quality verification of barcodes to ANSI and CEN standards
• Check digit verification (Modulus)
• Touch screen
• Industry computer 19"

Camera System LKS Lite

Searching for a verifications system, highly featured at an interesting price, LKS 5 Lite is your choice. This system provides an economical solution to many applications formerly out of reach.

LKS 5 Lite is working with high resolution cameras each up to two indipendent windows. Printed figures and codes on the fly are read decoded and verified against a database. Reference data can be generated by the system itself or can be provided from a file or via interface. Signals are available to mark or guide out incorrect documents. Based on windows technology and a simple teach-in function LKS 5 Lite is easy to operate. Typical applications are cards, labels, mailing etc. Multiple features per card or documents are traceable. An error management provides a report and the relevant reference picture.

Main advantages:

• Multiple camera windows tracing simultaneously
• Many verification modes are built in
• Error management and reporting
• User friendly graphical interface
• Synchronisation to printed object
• Customer specific solutions on demand

Technical information:

• PC windows based (Microsoft Windows XP Pro)
• Progressive digital CCD camera(s)
• High frequent fluorescent lamp
• Product sensor
• Electrical: 120 / 230VAC

Specifications:

• Up to 2 cameras parallel
• Up to 25 pictures per second per camera
• Up to 2 object windows per camera
• Graphical user interface (Windows based)
• Job management
• Font and pattern teaching
• Error recording and error management
• Error picture recording
• Production back tracing
• Automatic threshold adaption for every picture shot
• Demo and learning programm

Verification modes per object window:

• Clear figure with variable character sequence (number)
• Clear figure with fix character sequence (figures, letters, special characters)
• Pattern recognition (e.g. logos, labels)
• Barcode with variable character sequence

Barcodes:

• Code 39
• Interleaved 2 of 5
• Code 128
• Other barcodes optional

Multiple possibilities for starting numbers:

• Internal synchronisation on printed objects
• Entering by the operator
• Reading out of a file
• Via interface

Sources for target numbers:

• Internal calculation in advance
• Reading out of a file
• Via interface

Interfaces:

• LAN / RS232
• Inputs for camera triggering
• Two outputs for customer use (e.g. machine stop, alarm)

Options:

• Quality verification of barcodes to ANSI and CEN standards
• Check digit verification (Modulus)
• Touch screen
• Industry computer 19"
• Cabinet