Line O Matic Folio Size Sheeter consisting of 3 unwinding reel stations, each reel station is having 2 reel unwinding shaftless stands fitted with electronic tension control or hydraulic tension control, D’curling unit, slitting unit, chopping unit fitted with syncro cutting system or dead knife cutting system, conveyor unit, 1st pile delivery station and 2nd pile delivery station as optional, with control panel with all electrical motors and standard accessories.

Technical Specifications:

Material:                        Unquoted writing paper
Sheet Length Accuracy:   Approximately 1 to 2 mm
Sheet Angle Accuracy:    Approximately 1 to 2 mm
Maximum Knife Load:     400 gsm operating
Maximum Reel:              1300 mm
Minimum Reel:               550 mm
Reel Diameter:              1450 mm maximum
Trimming:                     Minimum 10 mm each side

Reel / Paper substance:  65 to 100 gsm
Maximum cutting length: 910 mm
Minimum cutting length:  500 mm
Pile delivery:                 1500 mm
Design Speed:               250 meters per minute
Production Speed:          200 meters per minute depending upon quality and gsm of the paper
Power Required:            Approximately 60 HP

Nova RB91: Fully Automatic Exercise Book Production Line

Line O Matic Fully Automatic Exercise Book Machine (Nova RB91) consists of reel unwinding stand, flexo printing tower, cross cutting unit, sheet overlapping unit, sheet counting and collating unit, one inserter for pre printed title covers, wire stitching unit, folding unit, square back pressing unit, book front cutting unit, book separating cutting unit, book delivery table, waste removal system, centralized control panel (PLC) with all electrical motors.

In Built Equipments for best performance:

Shaftless unwind reel stand with mechanical chucks and hydraulic disc brakes on each side

Web guiding system (Paper web aligner) from Erhardt + Leimer

Paper reel pickup by hydraulic mechanism with remote access

Advance decurling system with reel diameter sensor

Pneumatic tension control system

Inking circulation system

Printing option by flexo polymer or cyrel printing plate or laser engraved rubber sleeve

Rotary cross cutting system (Size change by timing pulley every 5 mm) and overlapping system

Servo motor for counting and collecting with GENEVA mechanism (Number of sheets change on touch screen PLC)

Cover inserter with Becker vacuum pump and thickness range from 50 to 300 GSM (g/m2)

9 stitching heads from Hohner, Germany (Model: 52/8 S) for 3 wire stapling on one book

Folding unit with gauge settings to have central folding by bottom folding knife

Advance technology for square back (spine back pressing)

Front cutting and cutting partition section with delivery table

Waste Removal system with plastic bucket

Centralized lubrication and greasing system (can be operated in both auto and manual mode)

Touch screen HMI and PLC control system with Schneider electrical (with in-built Air conditioner)

Internet Wi - Fi modem in control panel (machine can be controlled by laptop by internet connection)

Text Message (SMS) will be sent to your mobile by machine through advance SMS module

Line O Matic Folio Size Sheeter (E) is consisting of 2 unwinding reel stations, each reel station is having 2 reel unwinding stands with shaft fitted with hydraulic tension control system, rotary cutting unit having dead knife cutting system, conveyor unit and pile delivery station with standard accessories.

Production Capacity: 30 to 35 tons per day 24 hours depending upon the quality, GSM, paper reel width and number of reels are being used. Proposed capacity is based on 4 reels of paper reel size 120 cm and 60 GSM writing printing paper.

Standard Features:

2 Twin unwinding reel stations

Reel width of maximum 120 cm

Reel width of minimum 45 cm

Reel diameter maximum 120 cm

Reel weight of 800 KGS

Machine web speed of 200 meters per minute

Rotary cutting knife load of 300 GSM

Paper substance from 47 to 75 GSM

Cut length size from minimum 40 cm to maximum 75 cm with variation of 5 mm

Web guiding system

Manual cross direction adjustment

Hydraulic tension control

Pile delivery Height of 160 cm

Cutting tolerance of +/- 1 mm on each side

Line O Matic Automatic Counting and Folding machine is designed specially for folding ruled sheet for exercise notebook; it is a heavy duty machine with a robust structure. It is automatically feeding sheets from the pile with counting, and folds it in single or double parallel fold as required & delivers ready folded block. The speed of this machine is 180 to 200 sheets per minute and its capacity is 2 to 12 sheets for double fold & 2 to 18 sheets for single fold. The Highest point of its importance is that it gives a very accurately folded block. The Machine saves lot of labour as it has extremely high productivity & has no maintenance.

General Specifications

Max. Sheet Size:     880 x 840 mm
Min. Sheet Size:      400 x 350 mm
Folding Capacity:     2 to 12 Sheets in double fold and 2 to 18 in single fold depending upon quality and gsm of the paper
Mechanical Speed:   Max. 180 to 200 Sheets per minute
Pile Stack Capacity: 10 to 12 reams
Power Required:      2.5 HP
Machine Weight:      1700 Kgs. Approx

Line O Matic Central thread sewing cum folding machine is the most ideal machine for sewing the book centrally by thread & to fold the complete block of 2 to 3 up. It provides a very simple sewing machine for sewing the books in central. The Machine is having very heavy duty folding section which folds the complete block of the books from the center & delivers folded block in a nicely pressed manner. The Machine is having a capacity for central sewing of 1200 mm long book & up to 75 sheets. The speed of the machine is 1000 books in an hour for sewing & folding.

General Specifications:

Max. Sheet Size:      1200 mm
Min. Sheet Size:       300 mm
Sewing Capacity:     25 to 75 sheets
Speed:                    1000 book per hour
Variable Width:        350 to 450mm
Length:                    Limited to folding 1200 mm
Variable Stitch:        From 4 to 12 mm chain stitch, manual feeding system, thread & air required.
Power Required:       3 HP (Sewing), 1 HP (Folding)
Machine Weight:       1250 kgs. Approx

Line O Matic Pasting Machine suitable for pasting of title cover on duplex board or milky board up to Maximum Gumming Area 500 mm X 1200 mm, Pasting from 70 gsm to 300 gsm.

General Specifications:

Max. Gumming Area: 500 mm x 1200mm
Pasting: up to 70 to 300 gsm
Gum: Cold gum
Power required: 1 HP
Machine Weight: 700 kgs. Approx

Line O Matic Automatic Reel to Sheet Super High Speed Ruling as well as Flexo Printing Machine is consisting of reel stand, 3 colours ruling / flexo printing tower and pile delivery station and it is suitable to rule or flexo printing paper for exercise notebooks in 3 colours.

The machine delivers rules & flexo printed sheets in cut length as per the requirement direct from the reel.

Available Models:

• SHS 91
• SHS 104
• SHS 120

Features:

• Latest and best technology
• Greater speed with excellent quality output
• World best branded inputs
• Heavy duty, sturdy and lowest maintenance
• Cutting by timing pulley system for accurate cutting
• Hard chrome plated & dynamically balanced rollers and parts
• Advanced jogging system
• Drives for variable speed
• All parts made on CNC & VMC machines
• Painting process by latest technology
• Electronically engraved anilox rollers

Line O Matic Taping machine is a unique machine of its kind for putting cotton or paper tape on the spine of the book as its final binding. The Machine is having an automatic feeding section from which the book will pass to the tape inserting section where a cotton or paper tape will come from its spool through the gumming roller & stick with the book automatically in uniform manner on equal area of the both the sides of the book. This Machine is provided with a cutter which cuts the tape and the block of the books duly taped will be delivered to the delivery table. The speed of this machine is 3000 books for taping in an hour & it can tape a book block up to 1200 mm length & 24 mm thickness.

General Specifications:

Max. Length:     1200 mm
Min. Length:      150 mm
Max Speed:       3000 Books per hour
Book thickness: 5 to 20 mm
Power required: 1 HP
Machine Weight: 700 kgs. Approx

Line O Matic Fully Automatic Exercise Book Machine (Nova RB104) consists of reel unwinding stand, flexo printing tower, cross cutting unit, sheet overlapping unit, sheet counting and collating unit, one inserter for pre printed title covers, wire stitching unit, folding unit, square back pressing unit, book front cutting unit, book separating cutting unit, book delivery table, waste removal system, centralized control panel (PLC) with all electrical motors.

In Built Equipments for best performance:

• Shaftless unwind reel stand with mechanical chucks and hydraulic disc brakes on each side
• Web guiding system (Paper web aligner) from Erhardt + Leimer
• Paper reel pickup by hydraulic mechanism with remote access
• Advance decurling system with reel diameter sensor
• Pneumatic tension control system
• Inking circulation system
• Printing option by flexo polymer or cyrel printing plate or laser engraved rubber sleeve
• Rotary cross cutting system (Size change by timing pulley every 5 mm) and overlapping system
• Servo motor for counting and collecting with GENEVA mechanism (Number of sheets change on touch screen PLC)
• Cover inserter with Becker vacuum pump and thickness range from 50 to 300 GSM (g/m2)
• 12 stitching heads from Hohner, Germany (Model: 52/8 S) for 3 wire stapling on one book
• Folding unit with gauge settings to have central folding by bottom folding knife
• Advance technology for square back (spine back pressing)
• Front cutting and cutting partition section with delivery table
• Waste Removal system with plastic bucket
• Centralized lubrication and greasing system (can be operated in both auto and manual mode)
• Touch screen HMI and PLC control system with Schneider electrical (with in-built Air conditioner)
• Internet Wi - Fi modem in control panel (machine can be controlled by laptop by internet connection)
• Text Message (SMS) will be sent to your mobile by machine through advance SMS module

Lineomatic A4 / A3 Cut Size Sheeter consisting of 3 unwinding reel stations, each reel station is having 2 reel unwinding shaftless stands fitted with electronic tension control, D’curling unit, slitting unit, chopping unit fitted with syncro cutting system or dead knife cutting system, conveyor unit, collating unit, robot unit, connecting bridge between cut size sheeter and ream wrapping machine, control panel with all electrical motors, ream wrapping machine with its control panel and standard accessories.

Production Capacity: 60 tons per day depending upon the quality and g/m2 of paper, reel size etc.

Technical Specifications

Number of unwinding stations:    3 Twin Unwinding Reel Stations
Reel Width:                               Max. 1300 mm
Reel Width:                               Min 850 mm
Reel Diameter:                          Max 1500 mm
Reel Weight:                             1500 Kgs.
Core Size:                                76 mm & 152 mm
Reel Lifting:                              Automatic floor pickup by hydraulic lift system
Brake:                                     Electro pneumatic tension control
Number of Pockets:                   Total 6 ups or pockets
Paper Material:                         Unquoted Copier Paper
A4 Sheet length accuracy:         Approximately +/- 0.5 mm
A4 Sheet angle accuracy:          Approximately +/- 0.5 mm
Maximum knife load:                 400 gsm operating
Maximum cutting width:             1280 mm
Trimming:                                Minimum 10 mm each side
Reel / Paper g/m2:                   65 to 100 gsm
Equipped with size:                   A4 Size
Production Speed:                    200 meters per minute. However the speed will depend upon quality and gsm of the paper
Power Required:                       Approximately 75 KW
* Machine can be customised as per customer's production requirement. This machine is available in 3 different production capacity: 20 tons per day, 40 tons per day and 60 tons per day.